Machinery and equipment

 

          Browse brochure

Download the list as pdf:

 

 

PREMISES AND WORKSHOPS

Functions Main figures

- Design and engineering
- Project management
- Quality and HSE assurance
- Thermal shape and precision cutting
- Edge preparation and bevelling
- Bending and forming
- CNC-machining and drilling
- Manual and semiautomatic welding
- Steel and bronze casting
- HIP production
- Heat treatment
- Hardening
- Surface treatment and painting
- Inspection and quality control
- Installation and assembly
- Maintenance
- Logistics

10 workshops in Raahe, Ii, Turenki, Tampere, Taivalkoski and Tarnowskie Góry (Poland)
- Total floor area: over 100 000 m2
- Lifting capacity: max 100 t
- Maximum lifting height: -11 m
- Door opening: -W12 x H11 m
- Indoor cranes up to 125 tn
- Mobile cranes and multiwheelers available for heavier outdoor transport

 

   

 

PERSONNEL IN METAL INDUSTRY

  Qualified Welders  Personnel in assembly work  Personnel in Machining  Design Engineers  Total in Metal Industry
amount 200 64 67 20 600

Personnel resources are supplemented by project-specific leased workers and officers.

 

PREFABRICATION

 

 

FLAME AND PLASMA GANTRY CUTTERS

Amount and type Cutting process: maximum cutting thickness for carbon steel Table size, mm
6 CNC-controlled automates:
EKo, Messer, Burny,
Bystronic
Gas: 200 – 600 mm
Plasma: 15- 45 mm
Laser: 20 mm
Width 2000-4500 mm
Length 9000 -25 000 mm

 

MECHANICAL (GUILLOTINE) SHEARS

Amount and type Working width, mm Cutting thickness S355 , mm
2 units; 2500 - 6060 6 - 10

 

PLATE BENDING MACHINES 

Amount/ Type Size of the work piece: Plate thickness for S355-steel:
9 pcs 3- or 4 roller
machines
Working width up to 4500 mm
Minimum diameter 300 – 800 mm
Width 3500 mm: up to 65 mm
Width 2000 mm: up to 145 mm

 

HYDRAULIC PRESS BRAKES 

Amount / Type Press power Width of the work piece, mm
4 units:
- Ursviken, Jaromet,
Aliko
500 - 1400 ton 4200 - 8000

 

OTHER PRESSING AND FORMING EQUIPMENT

Type Operation Dimensions: 
6 Hydraulic presses - Forming of plates and
metal components 
Pressing power, 40-320 ton
Groove rolling machine (Roundo)   Ø 460 – 1500 mm, s 8-15 mm

Number of workshop and assembly presses

 

WELDING

 

There are a numerous amount of  welding and handling equipment for manual and semiautomatic welding operations used for carbon steels, high alloyed steels and dissimilar steel joints. There are several SAW tower& boom –units with roller beds for producing heavy and large size tubular structures.

 

 

SUBMERGED ARC WELDING STATIONS 

Amount / Type Main dimensions for the work piece:
- Length, mm
- Diameter, mm
- Weight (load for roller bed) , ton
Other information
- Power
10 Column and boom + roller bed L 4000 - 40 000
D 3000 – 9000
W 40 - 600
1000 -1250 A
AC/DC
Multiwire
Several turning
tables
up to 40 ton  

 

OTHER WELDING EQUIPMENT

There are great variety of beveling equipment, tractors, semi-automatic track quides welding systems,
personal welding units and turning tables.

 

STEEL CASTING AND HEAT TREATMENT

 

 

FOUNDRIES

Foundry Materials Weigh range
Dimensions
TEVO, Turenki NiAl –Bronze (Cu3) 50 ton
TEVO LOKOMO, 
Tampere
C- Mn – Steels
Stainless Steels
30 ton
Miilucast, Raahe Stainless Steels
Hard Steels
5 ton

 

HEAT TREATMENT OVENS AND EQUIPMENT

Type  Inside dimensions:
length x width x height, 
mm
Power, Kw /Max. operation 
temperature, °C
Hardening line 6 100 x 2 500 750 kW
Temda 1500 x 1500 x 800 60 kW / 650 
Own design 4100 x 2200 x 2050 120 kW / 950
Gas oven 9000 x 3500 x 2400 700 Celsius
Gas oven 8400 x 10500 x 5500  

 

MACHINING

 

There are a comprehensive  machinery for all kind of drilling and machining works and also for large size and heavy assemblies and products. The machinery is equipped with the most modern technology up to 5 –axis machining with CAM programming.

 

 

VERTICAL MACHINING CENTERS

Type Table movement area:
- Longitudinal (x) 
- Transverse (y) 
- Vertical (z)
Loading 
capacity 
(weight of the 
work piece), kg
Power max, kW
Yang eagle 1000 CNC 1000x500x500 500 20
Fadal VMC-6030 1524x762x762 900 16,8

 

VERTICAL MILLING GANTRY

Type Working area
- Longitudinal movement, mm
- Width of gantry, mm
- Transverse movement of headstock, mm 
- Heigth (working thickness), mm
KOLB KBNP-125 8000 x 5600 x 4600 x 3850

 

VERTICAL BORING AND MILLING MACHINES 

Type Main dimensions, mm:
- Boring diameter for steel x 
- Distance between spindle and  
column x  
- Distance between spindle and  
pedestal, mm 
Power, kW 
Boring unit  100 x 2500  
Bergonzi TR40 50 x 1000 x 1250  
2 units 50 x 1600  
2 Milling units 1125 x 340 x 450 16 

 

HORIZONTAL BORING MACHINING 

Below are listed our main boring machines. Numbers of smaller ones are suitable for smaller pieces. 

Type Working area
- Transverse movement (z)
- Longitudinal movement (x)
- Vertical movement (y) 
Loading 
capacity, 
kg
Power, kW
Juaristi MDR 150 1100 x 8000 x 2000 20 000 30
Skoda W160 1600 +1250 x 7000 x 2700 20 000  
Giddings 1200 x 4350 x 2750  20 000  
Pegard 160, 2 units 2000 x 3500 x 2800 30 000  
Scharmann WFT
160
1100 x 14 000 x 3000 20 000 40,5
Scharmann WF160 1800 x 12 000 x 3000 30 000 22
Wotan B130S 1750 x 2000 x 1600 8000 18,5
TOS WHQ 13 1250 x 3500 x 3000 12 000  37
Skoda HCW3 8000 x 20500 x 6000 120 000 125
Fermat WFT 13 R CNC 3200 x 5000 x 3000 40 000 41

 

CNC-LATHES

Amount/Type Size of the work piece:
- Length (Distance between  
centers), mm
- Diameter, mm
Power, kW
2 units 1750-2500 x 580 - 910 37 – 42
Haas SL 30 1524 x 462 30

 

VERTICAL TURNING LATHES

Amount Size of the work piece:
- Maximum Diameter, mm 
- Maximum height max, mm 
Loading capacity, kg 
Kolomna
HCH-152
13 000 x 5 000 200 000
17 units 1250 – 6500 x 1000 - 2700 3 200 - 60 000 

 

TURNING LATHES 

Amount/Type Size of the work piece:
- Length (Distance between
centers), mm 
- Diameter, mm 
Power, kW 
15 units 950 – 12000 x 300 – 1350 5,5 – 45

 

SURFACE TREATMENT

Several different premises and treatment plants for shot blasting and painting purposes up to 300 m2.

 

OTHER EQUIPMENT

 

MEASURING EQUIPMENT 

Type Operation Dimensions and other information 
Mora Coordinate measuring 
equipment
2340x1800x1200 / 9000 kg
Easy-Laser Lining, straightness, 
flatness
 

 

OTHER EQUIPMENT 

There is also a number of smaller equipment such as:
- Saws
- Welding equipment
- Variety of assembling equipment
- Measuring equipment
- Testing equipment
- Grinding and welding robots
- Balancing equipment
- Washing Equipment
- Analyzers

 

 

 

 

© 2017 Oy SteelDone Group Ltd.